With economic development, the demand for Aluminum Extrusion Profile is increasing across various industries, with a growing range of applications and higher requirements for Aluminium Profile. To meet market demands, careful selection is required in mold design. The quality of custom molds for aluminum profile extrusion must be qualified, with high rigidity, low weight, and strict requirements for surface finish and dimensional accuracy. Some aluminum alloy profiles with complex shapes that are difficult to machine through cutting processes need to be formed using cold extrusion techniques. Secondly, the quality of the raw materials for custom aluminum profile extrusion must also be up to standard. The typical material for Industrial Aluminum Profile is 6063-T5 aluminum alloy, but if a special hardness is required, 6061 aluminum alloy can be chosen. The decision on which aluminum alloy to use should be made based on the application scenario and needs. Next is selecting the appropriate surface treatment, common surface treatments for aluminium profile include anodizing and electrostatic powder coating. The color of anodized surfaces must be correct and uniform. A qualifying surface treatment means that the thickness of the oxide film must meet standards. Thirdly, another issue to pay attention to during the process of opening new molds is the cycle time.The lead time for custom aluminum profile extrusion molds differs from that of stock aluminum profiles. Stock aluminum profiles are typically pre-prepared by manufacturers based on market demand and can be shipped immediately upon receiving suitable orders. New molds, however, require debugging, and only those that pass debugging can produce high-quality aluminium profile.
Fourthly, real-world usage scenarios determine the direction of mold design. Mold factories will propose the best design solutions based on needs and ensure product quality and production efficiency. In the early stages of design, it is necessary to determine the usage scenarios of the aluminium profile, specific size parameters, shape, and surface treatment, among others.
Customized production has become a trend in the manufacturing industry, and mold production design will inevitably reach new heights. An efficient production capacity is an important indicator of strength.
